Building Materials Processing Industry - Drying Industry

ADVANTAGE

Program Advantage

In the building materials processing industry, industrial burners primarily meet the needs of product quality and production efficiency by providing stable and efficient heat sources and achieving precise temperature control. As a heat source, industrial burners provide necessary heat for high-temperature drying and sintering of building materials such as gypsum boards, gypsum powder, and mineral wool boards. At the same time, their precise temperature control can meet the heat treatment requirements of different building material production processes, ensuring product quality. In addition, the stability of the burner has a critical impact on ensuring the continuity of the production process and product quality. By optimizing combustion, industrial burners can achieve high thermal efficiency, thereby reducing energy consumption and saving operating costs. Lastly, the flexibility and controllability of industrial burners enable them to provide different temperature levels to meet various building material production needs and achieve precise temperature control, which helps improve product quality.

ADVANTAGE

Typical Case

In the entire process of building material drying and calcination, the drying process accounts for 70-80% of the energy consumption of the entire production line. By using a natural gas hot air generator, costs can be reduced by at least half.

Main Features

Theoretical 100%, the burner is directly installed in the pipeline, and the air in the pipeline directly takes away the heat, resulting in minimal heat loss and lower gas consumption.

The flame length is only 50cm-75cm, making the hot air generator compact in design and occupying a smaller area, the short flame does not affect the rear-end equipment of the hot air generator.

The power is related to the size of the burner and can be designed as either an H or direct pressure burner, the system fan can provide both blowing and suction functions, and can be installed horizontally or vertically.

The turndown ratio under normal operating conditions is at least 25:1, ensuring precise temperature control, no risk of overheating, and fuel savings.

CO emissions are almost zero, NOx emissions are 80mg/m3, low emissions, and no pollution. There are many heating surfaces, distributed in the air duct, suitable for air duct hot air heating, and uniform temperature.

It is an industrial-grade machine, equipped with EU EN746 standard gas valve group, higher safety, with pilot flame ignition, and then transition to high-fire combustion.

The burner is designed for 8-10 years, with an extremely low failure rate and few replacement parts.